Choline Chloride (CAS: 67-48-1): Chemical Properties, Production Process, and Applications

Introduction to Choline Chloride (CAS: 67-48-1)

Choline chloride (CAS: 67-48-1) is a water-soluble compound that plays a crucial role in various biochemical processes. As an organic quaternary ammonium salt, it is an essential nutrient for many organisms, especially in humans and animals. Choline chloride is widely used in industries ranging from agriculture to pharmaceuticals, food, and cosmetics. In this article, we will explore the chemical properties, production processes, and diverse applications of choline chloride from a chemical engineering perspective.


Chemical Properties of Choline Chloride

Choline chloride has the chemical formula C5H14ClNO and is a quaternary ammonium compound. The compound consists of a choline cation, where nitrogen is positively charged, and a chloride anion (Cl⁻). Its structure can be visualized as a nitrogen atom bonded to a hydroxyethyl group and a methyl group. The hydroxyl group (–OH) attached to the ethyl group is crucial for its solubility in water and its biological function.

  1. Molecular Structure and Characteristics
    Choline chloride exists as a white, crystalline, hygroscopic solid, often found in a crystalline or liquid form depending on its moisture content. The compound is highly soluble in water, forming a clear solution, and has a melting point of approximately 302–305°C. Choline chloride is stable under normal conditions but should be stored in dry, cool environments to prevent degradation due to exposure to moisture or high heat. The hygroscopic nature of the compound means that it can readily absorb water from the air, which may affect its purity and handling.
  2. Chemical Reactivity and Stability
    Choline chloride is a relatively stable compound under standard conditions. However, it is reactive under extreme conditions such as high temperatures or the presence of strong acids or bases. When exposed to concentrated acids, choline chloride can decompose, releasing hydrochloric acid (HCl). Similarly, at high temperatures, the compound can undergo hydrolysis to form choline and hydrochloric acid. In addition, when subjected to oxidative conditions, the choline molecule can break down, leading to the production of undesirable byproducts.
  3. Hydrogen Bonding and Solubility
    The presence of a hydroxyl group in the structure of choline chloride allows for hydrogen bonding, contributing to its high solubility in water. This property is particularly beneficial in applications where high bioavailability and easy absorption are required. Its solubility also makes it easier to formulate into various products, including feed supplements, pharmaceuticals, and liquid solutions.

Production Process of Choline Chloride

Choline chloride is produced primarily by two methods: the synthetic process and the biological process. Each method has its advantages and is chosen based on the intended application, economic considerations, and environmental impact.

1. Synthetic Process

The synthetic route to producing choline chloride is the most commonly used industrial method. It involves the reaction of dimethylaminoethanol (DMAE) with epichlorohydrin (ECH), followed by a reaction with hydrochloric acid (HCl) to form choline chloride. The detailed steps are as follows:

  • Step 1: Synthesis of Dimethylaminoethanol (DMAE)
    Dimethylaminoethanol is typically prepared by reacting dimethylamine (DMA) with ethylene oxide in a controlled environment. This reaction produces a hydroxyl-functionalized quaternary ammonium compound.
  • Step 2: Reaction with Epichlorohydrin
    In the second step, dimethylaminoethanol is reacted with epichlorohydrin in the presence of a base, usually sodium hydroxide (NaOH). This reaction leads to the formation of a quaternary ammonium intermediate, which is later neutralized and hydrolyzed to form choline chloride.
  • Step 3: Neutralization and Crystallization
    After the formation of choline chloride, the product is neutralized with hydrochloric acid. The solution is then evaporated and crystallized, yielding choline chloride in solid form.

The synthetic method is highly efficient and yields a high-purity product. However, it requires careful control of reaction conditions and the management of byproducts, particularly epichlorohydrin, which is a potential environmental hazard.

2. Biological Process

In recent years, the biological production of choline chloride has gained attention as a more sustainable and environmentally friendly alternative. The biological method typically involves the use of microorganisms, such as Corynebacterium glutamicum or Bacillus subtilis, which are genetically engineered to produce choline through fermentation. The fermentation process involves the metabolism of precursors like ethanolamine, trimethylamine, or methanol by these microorganisms, which ultimately results in the production of choline chloride.

This method has several advantages, including lower energy consumption, fewer hazardous chemicals, and reduced environmental impact. However, the yield and productivity are typically lower than those of the synthetic process, and thus, it is more commonly used for niche or small-scale applications.


Applications of Choline Chloride

Choline chloride’s versatility makes it an essential compound in a wide range of industries. Below is an overview of its various uses:

1. Animal Feed Industry

One of the most significant uses of choline chloride is in animal nutrition. It is an essential nutrient for livestock, poultry, and aquatic animals, aiding in the development of their nervous system and promoting healthy liver function. In the feed industry, choline chloride is commonly added to formulations for poultry, pigs, and ruminants to improve growth rates, reproductive performance, and overall health.

  • Poultry Nutrition
    Poultry, especially broilers, require adequate choline intake to ensure optimal growth, feather development, and egg production. A deficiency in choline can lead to liver damage, fat accumulation, and poor overall performance. Therefore, choline chloride is often included in poultry feed formulations in concentrations ranging from 1 to 2 kg per ton of feed.
  • Swine and Ruminant Nutrition
    Similarly, swine and ruminants benefit from choline supplementation. Choline supports the synthesis of phospholipids, which are integral components of cell membranes, especially in rapidly growing tissues like those in pigs and cows. Deficiency in choline in these animals can lead to fatty liver syndrome and reduced reproductive performance.
  • Aquaculture
    In aquaculture, choline chloride is used to enhance the growth rates of fish and shrimp. It also helps improve the quality of the meat, reduces fat accumulation, and enhances immune responses.

2. Human Health and Nutrition

Choline chloride is an essential nutrient in human nutrition. It is crucial for the synthesis of phosphatidylcholine, a major component of cell membranes, and acetylcholine, an important neurotransmitter involved in memory and muscle control. Choline deficiency in humans can lead to a variety of health problems, including liver disease, muscle damage, and cognitive impairments.

  • Dietary Supplement
    Choline chloride is often used as a dietary supplement to support brain function, particularly in pregnant women and elderly individuals. During pregnancy, choline is vital for fetal brain development. Therefore, choline chloride supplements are recommended for women who are pregnant or breastfeeding to ensure adequate intake.
  • Liver Health
    Choline plays a vital role in liver function by facilitating the metabolism of fats. Choline chloride supplements are used to prevent non-alcoholic fatty liver disease (NAFLD), which can occur due to a deficiency of choline.

3. Pharmaceuticals and Cosmetics

Choline chloride has some interesting applications in the pharmaceutical and cosmetic industries. Due to its role in cell membrane integrity, choline chloride is included in certain eye drops and topical formulations designed to support skin health and reduce irritation.

  • Cosmetic Applications
    In cosmetics, choline chloride is used as a humectant and emulsifier in creams, lotions, and serums. Its ability to maintain moisture in the skin and promote the absorption of active ingredients makes it an attractive ingredient in skincare formulations.
  • Pharmaceuticals
    Choline chloride is sometimes used as a component in intravenous (IV) solutions for patients requiring nutritional support. It may also be included in certain drug formulations where it serves as an excipient or stabilizing agent.

4. Industrial and Agricultural Applications

Beyond its role in nutrition and health, choline chloride also has some industrial uses. In agriculture, choline chloride is used in pesticide formulations and as an ingredient in herbicides due to its ability to enhance the absorption of active chemicals by plants.

In the chemical industry, choline chloride can serve as a precursor to other chemicals or a catalyst in certain reactions. Its high solubility and ability to form stable complexes make it useful in various chemical formulations.


Conclusion Choline chloride is a highly versatile compound with a broad range of applications across industries, from animal feed to pharmaceuticals. Its chemical properties, such as solubility, stability, and reactivity, make it ideal for use in numerous formulations and products. The compound’s production processes, whether synthetic or biological, have been optimized for efficiency and environmental sustainability, and its diverse applications in animal nutrition, human health, and industrial sectors continue to drive its demand. As scientific research progresses, it is likely that even more innovative uses for choline chloride will emerge, cementing its role as an essential compound in modern chemical engineering and industrial applications.

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