Albendazole (CAS 54965-21-8): USP, EP and Veterinary Grades Explained

Albendazole is one of the few benzimidazole anthelmintics that is used at real scale in both human and veterinary medicine, and that dual use is why the same CAS number arrives with two quite different specifications. This guide covers the molecule, the two grade families, the impurity set that separates them, and the particle-size requirement that both share. It is the technical companion to the albendazole product page, which carries the full parameter tables.

Identity and physical properties

Property Value Practical significance
Chemical name Methyl [5-(propylthio)-1H-benzimidazol-2-yl]carbamate The propylthio side chain is what distinguishes it from fenbendazole, which carries a phenylthio group instead
CAS 54965-21-8 –
Formula / molecular weight C12H15N3O2S / 265.33 –
Appearance White to slightly yellowish powder Yellowing is the first visible indicator of oxidative degradation
Aqueous solubility Very low The defining formulation problem – this is a BCS Class II molecule
Stability Sensitive to oxidation and light Drives the impurity limits and the packaging requirements
Particle size (supplied) D90 max 20 micrometre Micronisation is a specification requirement, not a marketing option

How it works, and why the metabolite matters commercially

Benzimidazoles bind to parasite beta-tubulin with far higher affinity than to the mammalian protein, blocking microtubule polymerisation. The parasite loses its ability to take up glucose, glycogen stores deplete, and energy generation fails. Selectivity comes from the affinity difference, not from a unique target.

Species Role Why it appears in the specification
Albendazole The administered molecule The assay measures this
Albendazole sulfoxide The active metabolite, formed by hepatic CYP-mediated oxidation It is also an oxidative degradation product, which is why “albendazole oxide” sits on the impurity list as well as in the pharmacology
Albendazole sulfone Further oxidation product, essentially inactive Controlled together with the sulfoxide at a combined 0.4% limit

The consequence for a buyer: a lot that has oxidised in storage loses assay and gains sulfoxide and sulfone at the same time. The impurity limits and the assay are measuring the same process from two directions, which is why the sulfoxide/sulfone figure is worth watching across deliveries rather than only on the release certificate.

Manufacturing route in outline

Industrial albendazole is built on a benzimidazole ring closure: a substituted ortho-phenylenediamine is condensed with a carbamate-bearing reagent to close the imidazole ring, and the propylthio side chain is introduced through the aromatic substitution pattern. The purification and micronisation steps are what decide the impurity profile and the particle size, and they are where suppliers differentiate.

Stage What it controls Which specification items it affects
Ring construction and side-chain installation Regioisomer content and the related-compound profile Albendazole related compounds A and F, fenbendazole related compounds A and B
Purification Residual related substances and colour Total impurities, unspecified impurity, appearance
Solvent handling and drying Residual solvent levels Methanol and toluene limits (human grade only)
Micronisation Particle size distribution D90 / 90% below 20 micrometre
Packing and storage control Oxidation during hold Albendazole oxide and sulfone, colour, assay

The two grade families side by side

Attribute Human – USP Human – EP 12.3 Veterinary
Assay window 98.0 – 102.0% (both sides) Per monograph, on request Min 98.5% (single-sided)
Named related compounds Six, each with its own limit EP impurity nomenclature, issued on request None – total limit only
Total impurities Max 0.8% Per monograph Max 1.0%
Unspecified impurity Max 0.10% Per monograph Not separately limited
Genotoxic impurity (ethyl carbamate) Max 0.15% if present Per monograph Not tested
Residual solvents Methanol 3000 ppm, toluene 890 ppm Per monograph Not tested
Iron salt Not tested Not tested Max 0.003%
Loss on drying Max 0.5% Per monograph Max 0.5%
Residue / sulphated ash Residue on ignition max 0.2% Per monograph Sulphated ash max 0.2%
Particle size D90 max 20 micrometre Confirm on enquiry 90% below 20 micrometre

Three observations follow, and they are the ones worth carrying into a negotiation. First, the veterinary grade is not simply a looser version of the human one: it drops the named impurities, the residual solvents and the genotoxic control, but adds an iron test that the human grade does not have. Second, the human grade controls both sides of the assay because a formulated dose depends on the content being close to label; the veterinary grade only sets a floor. Third, particle size is common to both – micronisation is a functional requirement of the molecule, not a grade differentiator.

Why the impurity list is longer than the limit table suggests

Impurity USP limit (human) What it is, and why it is named
Albendazole oxide and albendazole sulfone Combined max 0.4% Oxidative degradation products; the sulfoxide is also the active metabolite, so this limit serves stability and pharmacology at once
Fenbendazole related compound A Max 0.23% A structurally close analogue – fenbendazole differs from albendazole only in the thio side chain, so its related compounds are credible impurities in a shared-chemistry plant
Fenbendazole related compound B Max 0.15% As above
Albendazole related compound A Max 0.15% Defined process impurity from the ring-closure chemistry
Albendazole related compound F Max 0.5% The largest single limit in the set – worth asking why, since it suggests a characteristic by-product of the commercial route
Albendazole ethyl carbamate Max 0.15% if present A carbamate with a potential genotoxicity concern. It is controlled as a specified impurity rather than being left to the unspecified limit, because a generic 0.10% threshold is not an appropriate control for a genotoxic substance
Any unspecified impurity Max 0.10% The catch-all qualification threshold
Total impurities Max 0.8% Summed profile, the figure to trend across deliveries

The presence of fenbendazole related compounds on an albendazole monograph is a useful reminder of how these products are actually made: the same plant, the same chemistry and often the same equipment produce both molecules, and the monograph protects against that reality rather than pretending it does not exist.

Particle size: the specification both grades share

Albendazole is practically insoluble in water. Dissolution, not permeability, is the rate-limiting step, which places it in BCS Class II and makes particle size a functional property rather than a cosmetic one. Reducing D90 below 20 micrometre increases the specific surface area available to the dissolution medium, and that is what the formulation relies on.

Issue What happens What to do
Coarse material delivered Slower dissolution, lower and more variable exposure from the same labelled dose Test the particle size distribution on arrival, not only the assay
Over-micronisation Agglomeration, poor flow and dust in handling Specify a distribution (D90 and the 90% criterion), not just a mean
Milling without a stability check Localised heat and oxidation during micronisation, raising the sulfoxide and sulfone Re-test the oxidative impurities after milling, not only before
Polymorph change during processing Different dissolution behaviour for the same particle size Confirm the polymorphic form your formulation was developed on

Applications in brief

Sector Dosage forms Grade used
Human medicine Tablets and chewable tablets for intestinal nematode infections; longer-course therapy for tissue-dwelling larval disease USP or EP
Veterinary – large animals Oral drenches, boluses and feed premixes for cattle, sheep, goats and horses Veterinary
Veterinary – companion animals Tablets and palatable formulations for dogs and cats Veterinary
Veterinary – swine and poultry Premix and water-dispersible formats Veterinary

We describe the API and its specifications. We do not make therapeutic claims for the material, and the indications, dose and formulation are the responsibility of the marketing authorisation holder in each market.

Regulatory and documentation

Framework What applies What to confirm
Human API GMP expectations for API manufacture; compendial compliance with USP or EP The monograph edition, and whether your market requires a certificate of suitability or a national registration
Veterinary API Veterinary medicines regulations in the destination market; feed-additive rules where relevant Which grade the registration was written against
TSCA / REACH Inventory and registration status for CAS 54965-21-8 Confirmed on enquiry – it is your registration that has to match
Residual solvents ICH Q3C Class 2 limits for methanol and toluene Reported on the human grade certificate
Genotoxic impurities Assessment of the carbamate impurity against the applicable guidance A stated limit and result on the certificate, not a generic statement
Transport and storage Non-hazardous in the packed form supplied Protect from light and moisture in transit; confirm with your forwarder

Buying checkpoint

Item What to fix in writing
Grade USP, EP or veterinary, with the monograph edition named
Particle size The distribution and the criterion – D90 max 20 micrometre, 90% below 20 micrometre
Impurity set The named compounds with their individual limits, plus the unspecified and total limits
Residual solvents Methanol and toluene figures for human grade
Iron Max 0.003% for veterinary grade
Documentation Batch COA against the named specification, SDS, and a grade statement your customer’s audit can accept
Packaging 25 kg fibre drum, double PE liner; confirm liner integrity on arrival

Frequently asked questions

Can veterinary grade be used for a human product?

No. It is not tested for the named related compounds, the residual solvents or the carbamate impurity, so there is no data on which to release it against a USP or EP specification. The reverse is also true in commercial terms: a human-grade lot satisfies the veterinary limits but costs more than the application requires.

Why does the veterinary grade have an iron test and the human grade does not?

Iron matters in feed and drinking-water applications, where the formulation and the water chemistry interact. For a human tablet the iron contribution is controlled through the excipient and container specifications rather than the API monograph.

Is albendazole sulfoxide an impurity or an active?

Both. It is the principal active metabolite in vivo, and it is also an oxidative degradation product of the API. That is why it is limited on the certificate as well as discussed in the pharmacology.

What does “D90 max 20 micrometre” actually require?

90% of the particles by volume are below 20 micrometre. Ask for the full distribution – a lot can meet D90 while carrying a coarse tail that behaves differently in dissolution.

Do you supply both grades from the same plant?

Confirm the source and the grade traceability per order. Where a supplier runs both, the fenbendazole related-compound limits on the human monograph exist precisely because of that shared chemistry.

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